I must get some welding cable for our shop, but am not sure the right sizing to acquire. I have viewed some reference charts, but would like an explanation on how to utilize them.
It must also be observed that in addition to appropriate cable dimensions choice, it is vital to keep up the welding cable as well as cable connections in good situation. Any cracks, cuts, worn spots, and so on. while in the weld cable can lessen its latest carrying capacity and build warm places.
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Be aware that though copper is an excellent conductor of energy, it even now has a degree of resistance into the movement of electrons as a result of it. As a result, some degree of resistance heating will occur from the cable. It is standard to get a adequately sized welding cable to feel warm for the contact just after prolonged welding. However, In case the diameter of cable is just too compact for the extent of present flowing by means of it, then the cable will overheat. This may lead to a possible fire hazard, and also damage to the cable by itself (and in the long run to cable breakage and failure).
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From your chart, the correct cable sizing to pick out can be #2/0 cable. Cable sizes are increased for longer lengths primarily for the goal of minimizing cable drop. For bigger present-day degrees, two or even more cables are frequently suggested and may be connected in parallel or with each other to be able to share The existing load.
Observe that welding polarity doesn't have an impact on the size of cable essential. It doesn't matter through which way the current flows through the welding circuit, no matter whether or not it's immediate present-day optimistic (DC+), direct recent destructive (DC-) or alternating present (AC). Polarity and route of latest move only has an effect on welding traits and electrode variety.
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